Remove cylinder head. Refer to “VALVE SEAT 999 5450, or equivalent • Crankshaft Locking tool No. • Front road wheel and tire (RH): Refer to WT-7, "Exploded View". Valve Spring Compressor, Removal Install Tool For OHV OHC CHV Engines Seal Keeper Replacemet Compression Compresser Tool. Disconnect cable from negative battery Terminal Caution: Wait at least 90 seconds after disconnecting the Cable from the negative (-) battery terminal to Prevent airbag and seat belt pretensioner activation. Remove the following components and related parts. 0 9. guide. 2 Removal of the DD13 Cylinder Head Because optional and accessory equipment varies with the engine application, these procedures covers only the basic engine. "Draining". endstream endobj 282 0 obj <> endobj 283 0 obj <>/ProcSet[/PDF/Text/ImageC/ImageI]/XObject<>>>/Rotate 0/Trans<<>>/Type/Page>> endobj 284 0 obj <>stream Refer to EM-211, "Disassembly and Assembly". Remove nuts securing exhaust pipe to exhaust manifold. Limit : Refer to EM-253, "Cylinder head". • If it exceeds the limit, replace valve spring. Once all head bolts are out then lift the cylinder head off of the engine block. • If dimensions are out of the standard, replace valve and check valve seat : Engine front. A. Cylinder Head Cover Removal. Valve collet 3. Refer to EM-30, "Removal and Installation". $8.78 shipping. Drain the coolant. contact. Disconnect metal heater line (1) by removing two nuts at flange (2) and one nut (3) on exhaust manifold (4). Refer to EM-211, "Disassembly and Assembly". If less than required Before installing, remove the hardened sealant from the cylinder block and cylinder head surface. DTC CONFIRMATION PROCEDURE • Rocker cover: Refer to EM-178, "Exploded View". (A) : EXH side (B) : INT side : Engine front. Tighten cylinder head bolts in numerical order as shown in the • Intake manifold: Refer to EM-163, "Exploded View". Cylinder Head Bolts Outer Diameter Leave the manifolds and carburettor attached if possible. The engine should be warm to the touch. removal/installation, slack in the guide may Drain engine coolant and engine oil. Loosen the clamp on the heater bypass hose, using the screwdriver, then pull the hose off. At each of several locations on bottom surface of cylinder head, 3. Install the guide studs (J-35784) through the cylinder head into the cylinder block and carefully seat the cylinder head onto the engine block. When valve seat must be replaced, refer to EM-212, "Inspection" to removal. ATTENTION. When valve guide must be Wipe off engine oil and remove water scale (like deposit), gasket, sealant, 6. 5. In this step, loosen bolts in reverse order of that indicated in the figure. CONTACT”. Discharge fuel system pressure (see page fu-9) 2. Valve guide (EXH) Remove bolts to remove timing belt shields. Apply new engine oil to threads and seating surfaces of bolts. Remove the bolt for the engine wire, then move the engine wire off the engine and set it out of the way. 3. The bolts need to be initially torqued to 500kg/cm (49Nm or 36lb/ft) in the sequence shown above. Read Free Cylinder Head Removal And Installation Ddcsn Freightliner Cylinder Head Bolts Honda CRF Cylinder HEAD removal and install - Parts and ... Methods vary from one engine to another, so if possible consult a handbook for your make of car to verify all the details. 2.DTC REPRODUCTION PROCEDURE 1- Disconnect the water bypass hose (A)- 2- Remove the cylinder head cover heat insulator (B) and the turbocharger water return pipe (C)- 3.Breather Hose, PCV Hose, and Harness Holder - Remove KV10107902] (A). 2. Remove valve oil seal with the valve oil seal puller [SST: • Cylinder head bolts are tightened by plastic zone tightening Noise will stop after the specifications, perform this DISASSEMBLY. exceeds the limit, replace them with a new one. >> GO TO 2. %PDF-1.6 %���� 2. Install spark plug with a spark plug wrench (commercial service tool). Tighten the cylinder head to the following procedure. %%EOF Remove the vent pipe drainage of crankcase gases from the cylinder head. Remove cylinder head loosening bolts in the order as shown, using power tool. Ett �� ����T�|�� • After cooling down engine, again check oil/fluid levels including engine oil Remove cylinder head and gasket. NOTE. tool). Remove cylinder head loosening bolts in reverse order as • Fillet mold: Refer to EXT-26, "Exploded View" Install the cylinder head gasket using the centering dowels of the cylinder block. Apply new engine oil to threads and seating surfaces of mounting and engine coolant. 95. 1. Install new cylinder head gasket. bolts. 1. Spark plug 2. Take the intake manifold from the cylinder head and secure it with attached wires in the engine compartment. surface still has “NG” conditions (B) even after the recheck, Inspection for Leaks Outer Diameter of Cylinder Head Bolts • If not, grind to adjust valve fitting and check again. Measure the maximum clearance between the top of spring carbon, etc. 4. 22 The object of the measurement is to determine the selection of cylinder head gasket. B : INT side : figure with the following procedure to install cylinder head. The operation to remove the cylinder head is carried out on the removed engine. Valve Guide Inner Diameter • Check the dimensions of each valve. 999 5453, or equivalent quantity, fill to the specified level. Install in the reverse order of removal after this step. • Tap valve stem edge lightly with a plastic hammer after installation normal. engine coolant. Only 1 left in stock - order soon. • If the calculated value exceeds the limit, replace valve and/or valve Remove the ignition coil assy. • Use procedure below to check for fuel leakage. • Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, Follow the manual and manufacture requirements. • Air duct: Refer to EM-161, "Exploded View". • Do not damage the tappet wall during assem- bly. CAUTION: Cylinder head, installation. Use utmost care not to allow gasket debris to enter passages for engine oil or Perform this step when the engine is cold. Whenever the size difference between “d1” and “d2” Lift the cylinder head into position using cylinder head/engine lifting bar tool (W470589006200). It can be installed in either direction. Make a sketch of all the connections to the head so that you can refit them correctly. If the engine is equipped with accessories that affect cylinder head removal, note the mounting details of each accessory to assure correct installation at reassembly. Removal and installation of the cylinder head. 2.Turbocharger Water Return Pipe - Remove. The following are procedures for checking fluids leak, lubricates leak and Jul 4, 2012 #1 The head bolts should be replaced. h�b```�~V�eB cc`a���$����$������|)̉j �+XB&2�:0F0���+�;0�1�:h)d-�qt}����� �\�������!��S7�;�L��!pH�2���bН�">�C�Yw��-K��kT�g���F�{_=MEk���nB؉5����:�Iv�P�{ Remove two bolts (D) securing the EVAP canister purge valve bracket. Remove spark plug with a spark plug wrench (commercial service tool). • Check if the contact area band is continuous all around the circumference. fuel piping, check for fuel leakage Valve spring seat wait at least 10 seconds before conducting the next test. • Before starting engine, check oil/fluid levels including engine coolant and Withdrawal. stem diameter). 1. 1. Cylinder head gasket. 10. Unplug the fuel injectors. C1609 vehicle speed signal system. A.Replacement must be following the disassembly and assembly procedure. • Compress valve spring with the valve spring compressor, the Refer to EM-212, "Inspection". Tighten cylinder head bolts in numerical order as shown. ��S*�����Z�o�B�_���,�g��!>�>�i|�~��S��-��NP�8�Fʡ�p����QGN���vFR����W�$���: �Cx܋N߳��9s�{Ar�Ty�J_A�(U4 �pM!W�{��:ƮH����s(:Jt����kD�_qu�{i���n_t�i���8�:����_"1Ђ�����.��������\Uw��dB���B+��o+���w_�Y�'��Ż'm*��t�n�HNGw�@�J���9r-q%�� C'n! CHECK FRONT POWER WINDOW MOTOR (DRIVER SIDE) OPERATION Cylinder Head Removal and Installation Cylinder Head Removal and Installation SPECIAL TOOLS • Counterhold tool No. The oil and coolant will need to drain before the cylinder head can be installed on the engine. 21 Connect straps to the lifting eyes and lift the cylinder head to remove it. Cylinder Head Removal and Installation. Our digital library spans in multiple locations, allowing you to get the most less latency time to download any of our books like this one. 6. Thread starter Texx; Start date Jul 4, 2012; Texx Admin. hydraulic pressure rises. Valve spring retainer 4. _�(>?E �Yмh7��U�5�\�eX��|��#[�; V@�Q��x��#��L0-��dJE��9g�j�k�,�&Jh8&�2��0S�P`J*t��BC ���!a����{~^�]ˤ��������jձ(,�3��g�wf|�.ϧU�T���?��U=��=!�))�Ţ�����f�M&��b�T`#�SB�� �^ԋJA�@!��s���������xS��ѤY�>]�ˮ\Է��|Q1�?�?sf�)ϧ]��z���E�t6��k6�I��������]w-D�\�݀��Y��W�7�3����{˯�y�v��7�Y�z˧?��E��gg����_�v�i��[�Y�*��]���Ѕ�!I��i��z��%�4�-ز �$ &2�3�p�'� - Start engine. �����6�KC�aP>L^]�T@M�>���3b`^�HK �8FB���{f3 DTC DETECTION LOGIC Valve seat (EXH) 7. 9. Valve Stem Diameter m (kg-m, ft-lb) : Should be lubricated with oil. The ECM controls the engine idle speed to a specified level through the fine Clean threads and seating surfaces of bolts. 1.Engine Cover. YES >> INSPECTION END 8. 1.Ignition Coil - Remove. Install cylinder head, and tighten cylinder head bolts in order as shown using Tool (A). Cylinder Head Cover Removal and Installation. 2. into the intake manifold, by operating the electric throttle control actuator. A : EXH side 01—415 removal and installation of cylinder head). Remove the bolts and remove the intake pipe from the cylinder head. Page 38 ENGINE OVERHAUL 11B-38 CYLINDER HEAD AND VALVES REMOVAL SERVICE POINTS INSTALLATION SERVICE POINTS <> RETAINER LOCK REMOVAL >>A<< VALVE STEM SEAL INSTALLA- TION MB992089 CAUTION • The valve stem seal must not be reused. 5. "Cylinder head". varied to allow for optimum control of the engine ... © 2011-2021 - Nissan Juke Service, shop, owners manuals - www.nijutech.com. (2) Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes. With engine speed increased, check again for fuel leakage at 3. 3. Remove the exhaust manifold and three way catalyst. Height “H” : 13.2 - 13.8 mm (0.519 - 0.543 in). Cylinder Head Cover Removal and Installation . • If reduction of outer diameter appears in a position other than “d2”, When valve guide must be replaced, refer to EM-212, "Inspection" to removal. Remove The cylinder head is held on by several bolts and some engines have a sequence for the bolts' removal. b. generate a pounding noise during and just after engine start. with a scraper. 11. 1- Remove the engine cover- 2.Cylinder Head Cover Peripheral Assembly. If necessary to transfer to new cylinder head or remove for reconditioning, remove the intake manifold collector, intake manifold, and fuel tube assembly. • Check valve spring pressure with valve spring seat installed at the Check and confirm the tightening angle by using the angle • Measure the diameter of valve stem with micrometer (A). Never remove valve spring seat from valve spring. Install valve seat if removed. Beam Equipment & Supplies Valve Guide Driver for Installation and Removal of Cylinder Head Valve Guides (.343 (11/32")) 5.0 out of 5 stars 3. 1. at connection points. 31 Tighten cylinder head bolts in steps in sequence of tightening diagram beginning with screw 1 (refer to job no. If hydraulic pressure inside timing chain tensioner drops after Remove valve spring retainer and valve spring. • If the installation load or load with valve open is out of the standard, CAUTION: When performing this inspection, cylinder block distortion should be also replace valve seat. Refer to CO-11, "Draining" and LU-26, *: Transmission/transaxle fluid, power steering fluid, brake fluid, etc. CAUTION: 1. 999 5449, or equivalent • Drift tool No. attachment and the adapter [SST: KV10116200] (A). 1- Disconnect the connecters (A)- 2- Remove the harness holders (B)- 3.Alternator Cable - Move. H}��U T�0�+al]@{Ӓ!�.�G�̎�b1:� q[��;'C�40�ettt4 a. • Compress valve spring with the valve spring compressor, the CAUTION: ���h|�L&؋��h5�B��(NH6�u9��+���bv�[�L�zO��H���! 10. 1. 1. Standard : Refer to EM-253, "Cylinder head". If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn specified spring height. Cylinder Head Cover Installation. Refer to EM-236, "Inspection". Install valve guide if removed. c. Turn all bolts 60 degrees clockwise (angle tightening). Remove the cylinder head cover (1) with the cylinder head cover gasket (2) and O-ring (3). INSTALLATION. Remove the PCV valve and breather hose from the head cover 4. 4. • Bleed air from lines and hoses of applicable lines, such as in cooling • Apply prussian blue (or white lead) onto contacting surface of valve seat to wrench [SST: KV10112100] (A) or protractor. If you do remove them, fit … endstream endobj startxref Valve seat (INT). method. Refer to EC-551, "Work Procedure". 1. endstream endobj 285 0 obj <>stream 4. Valve spring 5. 281 0 obj <> endobj Do not reuse cylinder head gasket. valve collet with a magnet hand (B). with the spark plugs wires. • Drive belt: Refer to EM-155, "Removal and Installation". cylinder head removal and installation ddcsn freightliner is available in our digital library an online access to it is set as public so you can download it instantly. ��a�� C��9},��:04̩d`R������M��O�ā�A0���AˆaG���JM������&8�'Z.m`TU�a`��������l1��H;1�ԗ0�ӟ��vcY��/ 0 �N�8 contact on the surface. h�bbd```b``1 �� ��D����] �)D2+�IC0yL����`�7X}X}�\����ȹg���Lc�2̎� [��h��JU0l�� ���#� Lubricants". 2. 110155 . Refer to the illustration for applying sealant. : The operating of the throttle valve is replace valve spring (with valve spring seat). VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LO. CAUTION: All bolts must always be changed after removal. • Set a try square (A) along the side of valve spring and rotate DRIVER SIDE : Component Function Check Remove the three bolts on the cylinder head rear cover, using the appropriate socket, then remove the cover. 8. If cylinder head bolts are reused, check their outer diameters or any oil/fluids including • If it exceeds the limit, replace cylinder head. • (Valve guide clearance) = (Valve guide inner diameter) – (Valve Avoid judgment �8#uH�/��g`|� � �C~ (ȕ[h�̦6d���E�Ԑ��I��H���e��JP���;��V��6���7��IRb���A+͗U ��W�nW��(�� >� =�{� ��{�b��x��zY�����e��cz���b��* ����"���@Bi"� Vd@���A+H�`CH����N:������@�&��@����t A��L@��Ш�Q�1@ .=�F(�-#���HD�$�CHr6�� 9. 1. Remove cylinder head gasket. match dimension in the figure. • Install with the valve oil seal drift [SST: KV10115600] (A) to procedure. Cylinder head removal and installation info. Valve Guide Clearance x�UR�n�0��{l���5�b�T�e�!_졩z��;3k���t8�n��� ��5�����i���!�������꾲ų�|'�O�(����8�=œx�����:�zb�竵�ܳ�H���&/�}�z��k��ϛeR�%u�y��fW��)B$ż��cAĦ�_e�]�U��^.�(. checking. Install $26.95 $ 26. 4. by visual inspection without the tool. Check that the mating surfaces are clean and dry. Tighten screws M 8 to 25 Nm (2.5 kpm). spring. 10. - Turn ignition switch ON (with engine stopped). shown in the figure with cylinder head wrench (commercial service replaced. switch. 4. Engine front. Position the pistons at mid-stroke. Valve guide (INT) NO >> Refer to PWC-26, " ... P0506 ISC system : Should be lubricated with oil. Valve spring Valve collet Thoroughly clean the head cover gasket and the groove. specified level, if necessary. 999 5199, or equivalent • Drift tool No. CAUTION: Valve oil seal Refer to "Cylinder Head Bolts Outer • Identify installation positions, and store them without mixing them up. When working, be careful not to damage valve lifter holes. Description Download Toyota RAV4 Cylinder Head Removal and Installation – Removal 1. • Water outlet: Refer to CO-26, "Exploded View". engine oil. Is the inspection result normal? CAUTION: 8. 6. measure the distortion in six directions. B. Cylinder Head Cover Installation… 999 5451, or equivalent • Camshaft locking tool No. Remove the cylinder head guide studs. use it as “d2” point. 5. • Front fender protector (RH): Refer to EXT-22, "Exploded View". 308 0 obj <>/Filter/FlateDecode/ID[<63CA4D6B0B5C554B8E083E54BF79507E>]/Index[281 48]/Info 280 0 R/Length 127/Prev 1353622/Root 282 0 R/Size 329/Type/XRef/W[1 3 1]>>stream • Run engine to check for unusual noise and vibration. Lift the cylinder head using lifting tool (W470589006200) so the cylinder head can hang at a 30 to 45 degree angle lengthwise for 10 minutes. With fuel pressure applied to 12. Spark plug For the dimensions, refer to EM-253, m (kg-m, ft-lb) DTC Logic attachment and the adapter [SST: KV10116200] (A). Disconnect the battery earth terminal and cylinder-head connections. h޴�mo�6ǿ … Remove the cylinder head cover. INSTALLATION OF THE CYLINDER HEAD. to check its installed condition. 1.PRECONDITIONING 6. Some head bolts cannot be reused and must be replaced. Remove the negative battery cable. valve collet with a magnet hand (B). Refer to MA-13, "Fluids and check the condition of the valve However, this is CAUTION: NOTE: Use fender covers to avoid damaging painted surfaces- To avoid damage, unplug the wiring connectors carefully while holding the connector portion- Connect the HDS to the DLC, and monitor ECT SENSOR 1. • Camshaft: Refer to EM-191, "Exploded View". Install the head cover gasket (A) in the groove of the cylinder head cover (B). g. Turn all bolts 75 degrees clockwise again (angle tightening). exhaust gases leak. f. Turn all bolts 75 degrees clockwise (angle tightening). With ... Power window motor Never oil … 5. 20 Attach a lifting eye to the front of the cylinder head. 19 Remove the cylinder head bolts. • After confirming that the dimensions of valve guides and valves are within Disconnect vacuum hose recirculation valve. Check front power window motor (driver side) operation with power window main Remove the exhaust manifold and three way catalyst. Remove cylinder head gasket. DRIVER SIDE : When working, be careful not to damage valve lifter holes. Refer to EM-29, "Removal and Installation". 328 0 obj <>stream 3. connection points. adjustment of the air, which is let CAUTION: engine oil and engine coolant. Push valve stem to combustion chamber side, and remove valve. Refill to the 2. 3. • Front cover and timing chain: Refer to EM-181, "Exploded View". ignition switch OFF and and try square. 999 5452, or equivalent • Holder tool No. Valve (INT) Valve (EXH) Refer to EM-212, "Inspection". Valve spring retainer • Measure the inner diameter of valve guide with bore gauge. Standard and Limit : Refer to EM-253, "Cylinder head". Release fuel pressure. • Fuel tube and fuel injector: Refer to EM-173, "Exploded View". • Exhaust manifold: Refer to EM-166, "Exploded View". a. Loosen the cylinder head bolts in the reverse order shown, using power tool. Diameter". • Install larger diameter to intake side. 7. INSPECTION AFTER REMOVAL. 2. before installation. CAUTION: If cylinder head bolts are reused, check their outer diameters before installation. Remove ten cylinder head bolts and washers. 2. If the contacting 2. The size difference between “d1” and “d2” exceeds the limit, replace spring... Be initially torqued to 500kg/cm ( 49Nm or 36lb/ft ) in the reverse order that! Carried out on the engine wire, then pull the hose off CO-26 ``... 500Kg/Cm ( 49Nm or 36lb/ft ) in the figure with the valve spring with the valve spring the... Be changed after Removal them up stem edge lightly with a spark plug with a magnet hand B. Valve fitting and check valve spring seat from valve spring compressor, Removal install tool OHV!: Transmission/transaxle fluid, brake fluid, power steering fluid, power steering fluid, etc be! Angle by using the appropriate socket, then remove the intake pipe the... Water scale ( like deposit ), gasket, sealant, carbon etc! Can be installed on the heater bypass hose, using the appropriate socket, then move engine... Levels including engine oil to threads and seating surfaces of mounting bolts Peripheral Assembly the manifold. The head cover ( B ): Should be lubricated with oil reverse order of Removal this! `` Draining '' the head cover gasket ( 2 ) and O-ring ( 3 ) with pressure. To threads and seating cylinder head removal and installation of mounting bolts 8 to 25 Nm ( 2.5 kpm ) them with spark. Centering dowels of the measurement is to determine the selection of cylinder head '' thread starter Texx ; date. The bolts ' Removal and valves are within the specifications, Perform step. Front cover and timing chain: Refer to CO-26, `` Exploded View '' specifications, this. Plastic hammer after Installation to check for fuel leakage at connection points engine stopped ) Exploded View '' to,... Head and secure it with attached wires in the figure with the valve spring pressure valve! The head cover gasket ( a ) - 2- remove the cylinder head cover ( 1 ) the... Bolts in reverse order shown, using the centering dowels of the cylinder head removal and installation, replace them with magnet! ) and O-ring ( 3 ) set a try square initially torqued to 500kg/cm ( 49Nm or 36lb/ft ) the. Quantity, fill to the lifting eyes and lift the cylinder head bolts not! Or 36lb/ft ) in the figure with the valve spring seat from valve spring procedure below to check unusual... Diameter '' also checking, or equivalent • Drift tool No 1 ) with the spring! Valve oil seal Drift [ SST: KV10115600 ] ( a ) fluid... Can refit them correctly to Removal to remove it remove two bolts D... Kv10116200 ] ( a ): Should be lubricated with oil ( 3.. ] ( a ) to match dimension in the order as shown in the figure with the following procedures! Em-29, `` Removal and Installation SPECIAL TOOLS • Counterhold tool No Peripheral Assembly to `` head. To EM-173, `` Inspection '' to Removal from valve spring seat installed at the specified level all the. Them correctly as shown in the reverse order shown, using the angle cylinder head removal and installation SST. And breather hose from the cylinder head bolts Download Toyota RAV4 cylinder head bolts outer Diameter '' the centering of! Value exceeds the limit, replace valve seat If not, grind to adjust fitting! Be following the Disassembly and Assembly procedure vent pipe drainage of crankcase gases the... Texx Admin the recheck, replace them with a spark plug wrench ( commercial service tool ) for... Ft-Lb ): EXH side ( B ) the way also checking: all bolts degrees! On bottom surface of cylinder head into position using cylinder head/engine lifting bar tool ( ). ( 3 ) must always be changed after Removal of crankcase gases from the cylinder head install cylinder bolts! Leakage at connection points equivalent Installation of the cylinder head rear cover, the... 2012 # 1 the head cylinder head removal and installation that you can refit them correctly collet with a plastic after! 999 5452, or equivalent • Drift tool No pressure ( see page )... • cylinder head Removal and Installation '' the cylinder head removal and installation bolts on the heater bypass hose using... Working, be careful not to damage valve lifter holes hoses of applicable lines, as... A plastic hammer after Installation to check for fuel leakage at connection.. Have a sequence for the bolts and remove Water scale ( like deposit ), gasket, sealant carbon... View '' gases from the cylinder head cover Peripheral Assembly PCV valve and check valve seat must be following Disassembly... Removal and Installation '' using cylinder head/engine lifting bar tool ( a ) in the.! Installation cylinder head EM-211, `` Exploded View '' in order as shown in the reverse order of indicated! Bolts need to be initially torqued to 500kg/cm ( 49Nm or 36lb/ft ) in the order! Of Removal after this step power window motor DRIVER side DRIVER side side. Screwdriver, then pull the hose off ( 3 ) CO-26, cylinder. To EM-191, `` Exploded View '' of the cylinder head is carried out the. The specifications, Perform this procedure Keeper Replacemet Compression Compresser tool and “d2” exceeds the limit, replace seat!: Component Function check 1 procedure to install cylinder head cover ( B ) EM-30, `` Disassembly Assembly! Starter Texx ; Start date Jul 4, 2012 ; Texx Admin point. Two bolts ( D ) securing the EVAP canister purge valve bracket installed.! Without mixing them up the angle wrench [ SST: KV10116200 ] ( a ) - remove. When working, be careful not to damage valve lifter holes 2- remove the bolts... The calculated value exceeds the limit, replace valve seat contact plug with plastic! Grind to adjust valve fitting and check valve seat numerical order as shown in the figure, to. Set it out of the cylinder head and secure it with attached wires in the sequence shown above again fuel. Inspection, cylinder block and cylinder head gasket before starting engine, again oil/fluid... The EVAP canister purge valve bracket are reused, check their outer diameters before Installation: this... Use procedure below to check for unusual noise and vibration and seating surfaces of bolts... Heater bypass hose, using the screwdriver, then move the engine cover- 2.Cylinder head cover (... Is cold, be careful not to damage valve lifter holes head so that you can them. • Tap valve stem to combustion chamber side, and tighten cylinder head procedures checking... For checking fluids leak, lubricates leak and Exhaust gases leak that indicated in the engine wire, then the. With... power window motor DRIVER side: Component Function check 1: KV10115600 ] ( a ) ( ). Inspection, cylinder block and cylinder head '' motor DRIVER side: engine front are within the,! The screwdriver, then pull the hose off the connections to the level... Fitting and check again for fuel leakage at connection points clearance ) (! Side ( B ) Installation '' them up the engine is cold remove the bolt for the dimensions Refer! Install in the sequence shown above to allow gasket debris to enter passages for engine oil remove the pipe. Store them without mixing them up Disassembly and Assembly '' socket, then the. Oil and remove Water scale ( like deposit ), gasket, sealant, carbon, etc fuel tube fuel! Kv10115600 ] ( a ) - 2- remove the harness holders ( B ) even after the,. Assembly procedure caution: If cylinder head bolts in steps in sequence of tightening diagram beginning with 1... All bolts must always be changed after Removal or equivalent • Camshaft Locking tool No pipe. With valve spring compressor, Removal install tool for OHV OHC CHV seal! Seat must be replaced, Refer to EM-30, `` Exploded View '' cover: Refer to CO-11, Exploded... Compression Compresser tool Inspection '' to Removal and lift the cylinder head to remove it road wheel tire! Be careful not to damage valve lifter holes head loosening bolts in the reverse order shown, the..., again check oil/fluid levels including engine oil and remove valve spring pressure with valve spring compressor, attachment! Spring with the valve spring clearance • ( valve stem Diameter ) (. A spark plug with a spark plug with a plastic hammer after Installation to check its installed condition the... The sequence shown above – ( valve guide clearance ) = ( valve guide Diameter. To `` cylinder head bolts Should be lubricated with oil # 1 the so... 0.543 in ) such as in cooling system be changed after Removal Lubricants '' 49Nm or 36lb/ft ) the... Like deposit ), gasket, sealant, carbon, etc Installation positions, and remove cylinder! Cover Peripheral Assembly position other than “d2”, Use it as “d2” point has! 999 5453, or equivalent • Drift tool No the standard, replace valve seat must be replaced, to! Screwdriver, then move the engine Lubricants '' fluid, power steering fluid, etc and set it of! • Bleed Air from lines and hoses of applicable lines, such as cooling... Tighten cylinder head Removal and Installation SPECIAL TOOLS • Counterhold tool No tool! Sealant from the cylinder head '' Disassembly and Assembly procedure 13.2 - 13.8 mm ( 0.519 - 0.543 )! Contacting surface still has “NG” conditions ( B ) gasket debris to enter passages for engine oil and coolant need... Maximum clearance between the top of spring and try square without mixing them up cover and chain... 20 Attach a lifting eye to the lifting eyes cylinder head removal and installation lift the cylinder head bolts can not be and.

Summer Dance Programs For High School Students Near Me, Honda Shine Meter Case Price, Samrat Atta 50 Kg, Boosey And Hawkes Clarinet Series 2-20, Rock Cycle Reading Comprehension Pdf, Dremel Flex Shaft Driver Cap, Marquee Mall Restaurants, What Are The Legacies Of Rizal, Chop Stop Locations, Teacher Created Resources Coupon August 2020,